
DFM Tuesday
5 CNC Design Mistakes That Increase Cost
7/28/2026
Small design decisions can create big manufacturing costs.
Here are 5 common CNC design mistakes:
1. Deep pockets
Long tools increase machining difficulty.
2. Thin walls
Thin features can cause vibration and deformation.
3. Sharp internal corners
CNC tools are round. Sharp corners require extra operations.
4. Tight tolerances everywhere
Only specify tight tolerances where needed.
5. Complex unnecessary features
Simple designs are usually faster and cheaper.
A good design is not only functional.
It is manufacturable.
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